Once the design is separated into individual colours, the next step is to create screen printing frames for each colour. Screens are then placed into our digital imaging machine, where each colour channel is printed onto the mesh, blocking out the areas where the ink will pass through. The screen is then exposed to UV light that hardens the emulsion, allowing the design to set onto the screen's mesh. From there, the screen is registered, and inks are added to our automatic screen printing press, where the magic happens.
Once the printing is complete, the ink is cured using heat to ensure durability. This process involves passing the garment through our conveyor dryer and applying heat to the printed area.
Overall, spot colour screen printing offers a versatile and effective method for decorating garments with vibrant, opaque colours. With careful attention to detail and precise colour registration, it produces visually striking results that are durable enough to withstand repeated washing and wearing.